HP-S10



HP-S10 is a high performance, high early strength, pre-packaged concrete material. It is a pre-blended, pre-packaged, high performance, cementitious, concrete repair and construction material containing Portland cement, silica fume, air-entraining admixture, 10 mm (3/8 inch) stone and other carefully selected components.

• Ideal for full-depth repair; does not need to be extended
• Excellent bond to parent concrete without requiring a bonding agent
• Designed with natural normal-density non-reactive fine and coarse aggregates to eliminate potential alkali-aggregate reactivity (AAR)
• High early strength for earlier re-opening of traffic lanes on concrete structures
• Air-entrainment provides superior resistance to freeze-thaw cycling and salt-scaling resistance
• Properties similar to conventional concrete, thus offering excellent compatibility to parent concrete


1. FEATURES & BENEFITS

• Ideal for full depth repair, does not need to be extended
• Excellent bond to parent concrete without requiring a bonding agent
• Designed with natural normal-density non-reactive fine and coarse aggregates to eliminate potential alkali-aggregate reactivity (AAR)
• High early strength for earlier re-opening of traffic lanes on concrete structure
• Air-entrainment provides superior resistance to freeze-thaw cycling and salt-scaling resistance
• Properties similar to conventional concrete, thus offering excellent compatibility to parent concrete
• Excellent durability
• Improved performance in cold temperatures
• Reduced bleeding
• Improved resistance to sulphate attack
• Very low permeability
• Low shrinkage
• All KING products are manufactured using ISO 9001:2015 Certified Processes

2. USES

• High early strength concrete for use in pre-fabricated decks, and infill strips and shear key pockets of pre-fabricated bridges
• Partial and full depth rehabilitation of concrete slabs in parking garages, balconies, bridge decks and/or any concrete structures
• Minimum application thickness of HP-S10 is 38 mm (1½ inches)
• New concrete construction, especially areas subject to freeze-thaw cycles and high salt (chloride) environments

3. PROCEDURES

Surface Preparation: All surfaces to be in contact with HP-S10 must be free from dust, oil, grease or any other foreign substances that may interfere with the bond of the material. Remove all delaminated or unsound concrete providing a roughened surface and a minimum of 25 mm (1 inch) clearance behind any corroded reinforcing steel. The perimeter of the repair area should be saw-cut a minimum of 20 mm (¾ inch). Clean the area to be repaired with potable water, leaving the concrete saturated but free of standing water (SSD).

Mixing: Place 75% of required water into mixer and slowly introduce entire bag HP-S10. Add balance of required water slowly while mixer is running, not exceeding maximum recommended volume of water. Maximum recommended volume of water is 2.4 L (0.6 US gallon) per 30 KG (66 lb) bag*. Continue mixing for a minimum of 3 minutes and stop only when material has obtained a consistent homogeneous mix.

*Mixing procedures of when 1,000 KG bulk bags are used in ready-mix trucks can be forwarded upon request.

Placing: Mix and substrate temperatures should be maintained between 5 °C (40 °F) and 30 °C (86 °F), until the material has reached final set. Do not place HP-S10 when ambient temperature is below 5 °C (40 °F). Refer to ACI 306, “Guide to Cold Weather Concreting”. In warm weather, ice water may be used to cool mix temperature and avoid short working time. When ambient temperature is above 30 °C (86 °F), refer to ACI 305, “Guide to Hot Weather Concreting”.

Place material uniformly and consolidate by forcing it down to the surface of the parent concrete and around the underside of the rebar using a concrete vibrator, a steel trowel, a wood float or by rodding the material following ACI 309 R “Guide to Consolidating Concrete”, without causing segregation. Ensure material has filled all voids and completely encapsulated any exposed rebar in the area to be repaired. For slab finishing, the use of a wood or magnesium float is recommended.

4. CURING

Curing is essential to optimize physical properties of the concrete and minimize plastic shrinkage. Cure immediately after material has reached initial set in accordance with ACI 308 “Guide to Curing Concrete”. Continuously moist cure for a minimum period of 7 days. Alternatively, moist cure for a minimum period of 24 hours and apply a curing compound that complies with ASTM C 309. Curing is particularly critical in rapid moisture loss conditions such as high temperatures, high winds and low humidity.

5. TECHNICAL DATA

The following data is representative of typical values achievable under laboratory conditions. Results in the field may vary.

MASS DENSITY

ASTM C 39 2,400 kg/m3 (150 lb/ft3)

 

COMPRESSIVE STRENGTH

ASTM C 39
12 Hour 21 MPa (3000 psi)
1 Day 40 MPa (5800 psi)
3 Day 45 MPa (6500 psi)
7 Day 50 MPa (7250 psi)
28 Day 60 MPa (8700 psi)

 
FLEXURAL STRENGTH

ASTM C 78
7 Day 10 MPa (1500 psi)
28 Day 14 MPa (2030 psi)

 

MODULUS OF ELASTICITY

ASTM C 469
28 Day 31.2 GPa (4.5 x 106 psi)

 

AIR CONTENT

ASTM C 231 4.5% – 7.5%
ASTM C 457 > 3.0%

 

BOND STRENGTH BY SLANT SHEAR

ASTM C 882
7 Day 10 MPa (1500 psi)
28 Day 21 MPa (3050 psi)

 

UNIAXIAL DRYING SHRINKAGE

ASTM C 157
35 Day 415 μm/m

 

FREEZE-THAW RESISTANCE 

ASTM C 666 100%
(Excellent durability factor)

 

SALT-SCALING RESISTANCE

ASTM C 672
50 cycles <0.2 kg/m(0.04 lb/ft2)

 

CHLORIDE ION PENETRABILITY

ASTM C 1202
56 Day 270 Coulombs

6. YIELD

• 30 KG (66 lb) bag yields approximately 0.014 m³ (0.5 ft³)
• 1,000 KG (2,205 lb) bag yields approximately 0.45 m³ (16.5 ft³)

7. PACKAGING

HP-S10 is normally packaged in 30 KG (66 lb) triple-lined bags and 1,000 KG (2,205 lb) bulk bags and polywrapped on wooden pallets. All KING products can be custom packaged to suit specific job requirements.

8. STORAGE AND SHELF LIFE

Material should be stored in a dry, covered area, protected from the elements. Unopened bags have a shelf life of 12 months.

9. SAFETY PROCEDURES

HP-S10 contains Portland cement. Normal safety-wear such as rubber gloves, dust mask and safety glasses used to handle conventional cement based products should be worn. Safety Data Sheets are available upon request.

Warranty

This product is designed to meet the performance specifications outlined in this product data sheet. If the product is used in conditions for which it was not intended, or applied in a manner contrary to the written recommendations contained in the product data sheet, the product may not reach such performance specifications. The foregoing is in lie of any other warranties, representations or conditions, expressed or implied, including, but not limited to, implied warranties or conditions of merchantable quality or fitness for particular purposes, and those arising by statute or otherwise in law or from a course of dealing or usage of trade.



HP-S10 is a high performance, high early strength, pre-packaged concrete material. It is a pre-blended, pre-packaged, high performance, cementitious, concrete repair and construction material containing Portland cement, silica fume, air-entraining admixture, 10 mm (3/8 inch) stone and other carefully selected components.

• Ideal for full-depth repair; does not need to be extended
• Excellent bond to parent concrete without requiring a bonding agent
• Designed with natural normal-density non-reactive fine and coarse aggregates to eliminate potential alkali-aggregate reactivity (AAR)
• High early strength for earlier re-opening of traffic lanes on concrete structures
• Air-entrainment provides superior resistance to freeze-thaw cycling and salt-scaling resistance
• Properties similar to conventional concrete, thus offering excellent compatibility to parent concrete


SECTION 1: IDENTIFICATION

Product Identifier

HP-S10

Other Means of Indication

HP-S10 Concrete

Product Family

King Construction Products – Concrete

Recommended Use Rapid hardening concrete for use in pre-fabricated decks, and infill strips and shear key pockets of prefabricated bridges. Partial and full depth rehabilitation of concrete beams, columns,and/or soffits in bridges, parking garages, balconies or other concrete structures. New concrete construction, especially areas subject to freeze-thaw cycles and high salt (chloride) environments.
Manufacturer King Packaged Materials Company, 3385 Harvester Road, Burlington Ontario, L7R 3Y5, www.kpmindustries.com
Emergency Phone No.

King Packaged Materials Company, (800) 461-0566, 8:30 am-4:30 pm

SDS No.

0022

Date of Preparation March 10, 2016

SECTION 2: HAZARDS INDENTIFICATION

GHS Classification
Skin corrosion/irritation – Category 2; Serious eye damage/eye irritation – Category 1; Skin sensitization – Category 1; Carcinogenicity – Category 1A; Specific target organ toxicity (single exposure) – Category 3; Specific target organ toxicity (repeated exposure) – Category 1

GHS Label Elements

Signal Word:
Danger

Hazard Statement(s):
Causes skin irritation.
Causes serious eye damage.
May cause an allergic skin reaction.
May cause cancer.
May cause respiratory irritation.
Causes damage to organs (lungs) through prolonged or repeated exposure.

Precautionary Statement(s):
Obtain special instructions before use.
Do not handle until all safety precautions have been read and understood.
Wash hands thoroughly after handling.
Contaminated work clothing must not be allowed out of the workplace.
Wear protective gloves/protective clothing/eye protection/face protection.
Use only outdoors or in a well-ventilated area.
Do not breathe dust/fume/gas/mist/vapours/spray.
Do not eat, drink or smoke when using this product.

IF exposed or concerned: Get medical advice/attention.
IF ON SKIN: Wash with plenty of water.
Take off contaminated clothing and wash it before reuse.
If skin irritation or rash occurs: Get medical advice/attention.
IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing.
Immediately call a POISON CENTRE/doctor.
IF INHALED: Remove person to fresh air and keep comfortable for breathing.

Call a POISON CENTRE/doctor if you feel unwell.
Store locked up.
Store in a well-ventilated place. Keep container tightly closed.
Dispose of contents/container in accordance with local, regional, national and international regulations.
10% of the mixture consists of ingredient(s) of unknown acute toxicity.

Other Hazards
None known.

SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS

Chemical Name CAS Registry No. Concentration % Other Identifiers
Silica, total quartz 14808-60-7 60-100%  Not applicable
Portland cement 65997-15-1 10-30% Not applicable
Silica fume 69012-64-2 1-5%  Not applicable

 

Notes
The exact percentage (concentration) of composition has been withheld as a trade secret in accordance with paragraph (i) of §1910.1200.

SECTION 4: FIRST-AID MEASURES

First-Aid Measures

Inhalation Move to fresh air. Keep at rest in a position comfortable for breathing. Call a Poison Centre or doctor if you feel unwell or are concerned.
Skin Contact Rinse with lukewarm, gently flowing water for 5 minutes. Take off immediately contaminated clothing, shoes and leather goods (e.g. watchbands, belts). Thoroughly clean clothing, shoes and leather goods before reuse or
dispose of safely. If skin irritation or a rash occurs, get medical advice/attention.
Eye Contact Immediately rinse the contaminated eye(s) with lukewarm, gently flowing water for 15-20 minutes, while holding the eyelid(s) open. Remove contact lenses, if present and easy to do. Immediately call a Poison Centre or doctor.
Ingestion Never give anything by mouth if victim is rapidly losing consciousness, or is unconscious or convulsing. Do not induce vomiting. Get medical advice/attention if you feel unwell or are concerned.

 

Most Important Symptoms and Effects, Acute and Delayed
If inhaled: can irritate the nose and throat. Can cause lung injury. If on skin: skin sensitizer. May cause an allergic skin reaction in some people. May cause moderate to severe irritation. If in eyes: causes moderate to severe irritation. Symptoms include sore, red eyes, and tearing. If swallowed: can irritate the mouth, throat and stomach. Symptoms may include nausea, vomiting, stomach cramps and diarrhea.

Immediate Medical Attention and Special Treatment

Special Instructions
Not applicable.

SECTION 5: FIRE-FIGHTING MEASURES

Extinguishing Media
Suitable Extinguishing Media Not combustible. Use extinguishing agent suitable for surrounding fire.
Specific Hazards Arising from the Chemical This product presents no unusual hazards in a fire situation.
Special Protective Equipment and Precautions for Fire-Fighters Approach fire from upwind to avoid hazardous vapours or gases. Fire-fighters may enter the area if positive pressure SCBA and full Bunker Gear is worn.

SECTION 6: ACCIDENTAL RELEASE MEASURES

Personal Precautions, Protective Equipment, and Emergency Procedures Use the personal protective equipment recommended in Section 8 of this safety data sheet. Evacuate the area
immediately. Isolate the hazard area. Keep out unnecessary and unprotected personnel.
Environmental Precautions It is good practice to prevent releases into the environment. Do not allow into any sewer, on the ground or into any
waterway.
Methods and Materials for Containment and Cleaning Up Collect using shovel/scoop or approved HEPA vacuum and place in a suitable container for disposal. Avoid generating
dust.

SECTION 7: HANDLING AND STORAGE

Precautions for Safe Handling
Avoid repeated or prolonged skin contact. Do not swallow. Do not breathe in this product. Avoid generating dusts. Keep containers tightly closed when not in use or empty. Do NOT eat, drink or store food in work areas.

Conditions for Safe Storage
Store in the original, labelled, shipping container. Store in an area that is: dry, well-ventilated. Protect product from contact with water, including humidity. Prevent rainwater and ground water from reaching storage area.

SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

Control Parametres

ACGIH TLV®

OSHA PEL

AIHA WEEL

Chemical Name

TWA

STEL

TWA

Ceiling

8-hr TWA

TWA

Silica fume

80 mg/m3
(R)

Portland cement

1 mg/m3
(R) A4

5 mg/m3
(R)

Silica, total quartz

0.05 mg/m3
(R) A2

0.1 mg/m3

Appropriate Engineering Controls
Use local exhaust ventilation, if general ventilation is not adequate to control amount in the air.

Individual Protection Measures

Eye/Face Protection
Wear chemical safety goggles and face shield when contact is possible.
Skin Protection
Wear chemical protective clothing e.g. gloves, aprons, boots.
Respiratory Protection
Wear a NIOSH approved particulate respiratory equipped with an N95, R95, or P95 filter.

SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

Basic Physical and Chemical Properties

Appearance

Grey powder

Odour

Odourless

Odour Threshold Not available
pH

Not available

Melting Point/Freezing Point

Not available (melting); Not available (freezing)

Initial Boiling Point/Range

Not available

Flash Point

Not available

Evapouration Rate

Not available

Flammability (solid, gas)

Not applicable

Upper/Lower Flammability or Explosive Limit

Not available (upper); Not available (lower)

Vapour Pressure

Not available

Vapour Density (air = 1)

Not available

Relative Density (water = 1)

2.5

Solubility

Not available (water); Not available (other liquids)

Partition Coefficient, n-Octanol/Water (Log Kow)

Not available

Auto-ignition Temperature

Not available

Decomposition Temperature

Not available

Viscosity

Not available (kinematic); Not available (dynamic)

Physical State

Solid

SECTION 10: STABILITY AND REACTIVITY

Reactivity
Not reactive under normal conditions of use.

Chemical Stability
Normally stable.

Possibility of Hazardous Reactions
None expected under normal conditions of storage and use.

Conditions to Avoid
Water, moisture or humidity.

Incompatible Materials
None known.

Hazardous Decomposition Products
Under normal conditions of storage and use, hazardous decomposition products should not be produced.

SECTION 11: TOXICOLOGICAL INFORMATION

Likely Routes of Exposure
Inhalation; skin contact; eye contact; ingestion.

Acute Toxicity

Chemical Name LC50 LD50 (oral) LD50 (dermal)
Silica, total quartz 500 mg/kg (rat)

 

Skin Corrosion/Irritation
May cause moderate or severe irritation based on information for closely related materials.
Serious Eye Damage/Irritation
May cause serious eye damage based on information for closely related materials.

STOT (Specific Target Organ Toxicity) – Single Exposure

Inhalation
May cause severe nose and throat irritation, severe lung injury.
Skin Absorption
No information was located.
Ingestion
May be harmful based on information for closely related materials.

Aspiration Hazard
Can cause lung damage if aspirated based on human experience.

STOT (Specific Target Organ Toxicity) – Repeated Exposure
Causes irritation of the respiratory system. Respiratory tract injury has been observed. Respirable crystalline silica in the form of quartz or cristobalite from occupational sources is listed by the International Agency for Research on Cancer (IARC) and National Toxicology Program (NTP) as a lung carcinogen. Prolonged exposure to respirable crystalline silica has been known to cause silicosis, a lung disease, which may be disabling. While there may be a factor of individual susceptibility to a given exposure to respirable silica dust, the risk of contracting silicosis and the severity of the disease is clearly related to the amount of dust exposure and the length of time (usually years) of exposure.

Respiratory and/or Skin Sensitization
May cause an allergic reaction (skin sensitization) based on information for closely related chemicals.

Carcinogenicity

Chemical Name IARC ACGIH ® NTP OSHA
Silica, total quartz Group 1 A1 Known carginogen

May cause cancer.

Reproductive Toxicity

Development of Offspring
No information was located.
Sexual Function and Fertility
No information was located.
Effects on or via Lactation
No information was located.

Germ Cell Mutagenicity
No information was located.
Interactive Effects
No information was located.

SECTION 12: ECOLOGICAL INFORMATION

Toxicity
May cause long lasting harmful effects to aquatic life.

Persistence and Degradability
No information was located.

Bioaccumulative Potentia
No information was located.

Mobility in Soil
No information was located.

Other Adverse Effects
There is no information available.

SECTION 13: DISPOSAL CONSIDERATIONS

Disposal Methods
Contact local environmental authorities for approved disposal or recycling methods in your jurisdiction.

SECTION 14: TRANSPORT INFORMATION

Not regulated under US DOT Regulations.

Environmental Hazards
Not applicable

Special Precautions for User
Not applicable

Transport in Bulk According to Annex II of MARPOL 73/78 and the IBC Code
Not applicable

 

SECTION 15: REGULATORY INFORMATION

Safety, Health and Environmental Regulations
Canada
WHMIS Classification

Class D2A, Class E
D2A – Very Toxic; E – Corrosive

This product has been classified in accordance with the hazard criteria of the Controlled Products Regulations and the SDS contains all of the information required by the Controlled Products Regulations.

USA

Toxic Substances Control Act (TSCA) Section 8(b)
All ingredients are on the TSCA Inventory or are exempt from TSCA Inventory requirements under 40 CFR 720.

Additional USA Regulatory Lists
This product contains a chemical known to the State of California to cause cancer.

SECTION 16: OTHER INFORMATION

SDS Prepared By King Packaged Materials Company
Phone No. 905-639-2993
Date of Preparation March 10, 2016

 

Disclaimer

To the best of our knowledge, the information contained herein is accurate. However, neither KPM Industries Ltd., nor any of its subsidiaries, assumes any liability whatsoever for the accuracy or completeness of the information contained herein. Final determination of suitability of any material is the sole responsibility of the user. All materials may present unknown hazards and should be used with caution. Although certain hazards are described herein, we cannot guarantee that these are the only hazards that exist.